Don't toss it.Remanufacture it.

Whether it is a tear, a border flaw, rippling, or a larger mat that can be cut down to a usable size, our remanufacturing process brings damaged mats back to life and returns them to your inventory clean, safe, and ready for the route at a fraction of the cost of replacement.

Border repair

Instead of relying on unsightly patches or quick fixes, our process completely removes the damaged edges and applies a clean, seamless nitrile border, restoring both function and appearance.

Diagram: a mat seen from above with its border split along one edge, missing a section on another and broken away at a corner — Damaged borders are removed.

Diagram: the same mat with one continuous new vulcanized border around the full perimeter — New borders installed. Back on the route.

Rippled mat repair

When mats develop ripples, we do not just flatten them. We remove the border to eliminate the distortion, then rebuild it. The mat's flat profile is restored, improving floor contact, appearance, and safety.

Diagram: the mat seen edge on, lifted into waves so it no longer touches the floor along its length — Damaged borders are removed.

Diagram: the same mat edge on, flush on the floor with a new vulcanized border at each edge — New borders installed. Mat lays flat.

Mat resizing

When a mat is damaged at one or both ends, we can often cut it down and create a clean, usable mat from the centre. It is re-bordered and restored to NFSI-certified standards, ready to go back into service instead of into a landfill.

Diagram: a long mat worn through at both ends, with dashed cut lines marking where the damage is removed — Damage at both ends is cut away.

Diagram: the sound centre section as a shorter mat, with a new vulcanized border on both cut ends — Cut down, re-bordered, ready for service.

Urgent logo mat repair

A logo mat cannot be swapped from stock. Replacing one means a new order, artwork approval and a lead time measured in weeks, and until it lands the entrance is bare or wearing a plain mat. Repairing the border on the mat you already have is usually faster than any replacement, and it keeps the customer's brand on their floor.

Good to know

Send logo mats on their own. There is no minimum. Tell us the date you need them back and we will confirm before we start. Over-dyeing is not suitable for logo mats.

Over-dyeing

When mats start to show fading or uneven colouring, over-dyeing gives them a clean, refreshed look without the cost of replacement. Mats are dyed solid black, restoring a uniform appearance and extending service life.

Good to know

Nylon mats only. Mats are dyed solid black, so over-dyeing is not suitable for red tones, logo mats, or PET (polyethylene terephthalate) mats. Send what you have and we will quote it.

RFID installation and label reapplication

We also offer custom sizing, RFID chip installation, and label reapplication, so your mats come back ready to scan, ready to bill, and built to last. Standard UHF chips. Corner labels with or without a border replacement.

Repaired, not patched

Damaged edges are fully removed and a clean, seamless nitrile border is bonded on. No patches, no glued edges, no quick fixes.

What we cannot take

Remanufacturing is compatible with most fabric-topped, nitrile rubber-backed rental mats. These types are not repairable. Leave them off the pallet and it saves both sides a wasted shipment.

Vinyl mats
Rubber scrapers
Foam mats
Comfort or anti-fatigue mats
Molded mats

We reserve the right to reject mats deemed unsuitable for repair, for example excessive wear, staining, or structural damage.

Send your mats